3000 class railcar explained

3000 and 3100 class railcars
Interiorimage:Adelaide Metro 3000 Class interior (cropped).jpg
Interiorcaption:Interior of a refurbished unit
Stocktype:Diesel Multiple Unit
Service:1987 - present
Manufacturer:Comeng, Clyde Engineering
Factory:Dandenong and Somerton, Victoria
Replaced:Redhen railcars
Yearservice:1987–1996
Refurbishment:2018
Numberbuilt:70
Numberservice:3005-3007, 3009-3011, 3015-3029,3030, 3113-3140
Numberretired:2 (3101 and 3102; accidental damage)
Numberconverted:3017, 3121/3122 & 3127/3128
Formation:
  • Single unit (3000)
  • Married pair (3100)
Fleetnumbers:
  • 3001–3030
  • 3101–3140
Capacity:
  • 100 (3000)
  • 110 (3100)
Operator:
Depots:
  • Dry Creek
  • Belair
Lines:
    Carlength:25.77m (84.55feet)
    Width:3.05m (10.01feet)
    Height:4.27m (14.01feet)
    Maxspeed:
    • 130km/h (design)
    • 90km/h (service)
    Weight:
    • 48t (3000)
    • 46t (3100)
    Traction:After repowering: ABB BORDLINE CC400 DE IGBT power converter[1]
    Engine:
    Traction Motors:2 × 130kW ABB/Stromberg HXR315SC4B7E / HXUR/E632G2B7
    Poweroutput:
    • 780kW (3000)
    • 1560kW (3100)
    Transmission:Diesel-electric
    Uicclass:
    • (1A)2′ (3000)
    • (1A)2′+2′(A1) (3100)
    Brakes:Knorr-Bremse
    Coupling:Scharfenberg

    The 3000 class and 3100 class are a class of diesel railcars that operate on the Adelaide rail network. Built by Comeng and Clyde Engineering between 1987 and 1996, they entered service under the State Transport Authority before later being operated by TransAdelaide and Adelaide Metro. Trains are typically coupled as multiple units, though the 3000 class are also able to run as single units when needed. In total, 70 railcars were built and are expected to be retired between 2030 and 2032. [2]

    The fleet underwent 3 major refurbishments. The first, an exterior refurbishment, was carried out between 2000 and 2010. The second, a life extension project was completed between 2018 and 2020, aimed to extend the trains' lifespan. A third and final refurbishment, a hybrid conversion is being carried out on 50 of the 70 railcars to reduce fuel consumption on the fleet.[3]

    History

    In March 1985, the State Transport Authority (STA) awarded a tender for 20 diesel railcars (eight 3000 class units with a cab at each end and twelve 3100 class with a cab at one end only) to Comeng's Dandenong rolling stock factory.[4] [5] [6] The design was based on the stainless steel shell of the Comeng electric train then in production for Melbourne's Public Transport Corporation, but 2.3m (07.5feet) longer and with only two doors per side. Because of a contractual requirement to maximise local content, the fit-out was conducted at Comeng's Dry Creek facility. The first commenced testing in May 1987, entering service in November 1987.[7] [8] The eight 3000s were built first with the first 3100 class completed in mid-1988.[9] [10] [11] The last entered service in December 1988.[12]

    In the original contract, there was an option to order 76 further examples. However, Comeng came back to the STA with a significantly higher price, so the work was put out to tender, and a contract for 50 was awarded to Clyde Engineering in November 1989.[13] Comeng concluded a deal to sell the 3000 class design and tooling. However by the time construction commenced, Comeng had sold its Dandenong plant to ABB, who backed away from an agreement to hand over the jigs and tooling, so they were built between 1992 and 1996 by Clyde Engineering's Martin & King factory in Somerton, Victoria.[14] [15]

    All were delivered with unpainted stainless steel offset by blue and orange stripes. In April 2002, the first was repainted by Bluebird Rail Operations in Adelaide Metro's yellow, blue and red.[16]

    Originally they operated on all Adelaide suburban lines, however since the electrification of the Seaford and Flinders lines in 2014 and Gawler line in 2022, they have been confined primarily to the Belair, Grange, and Outer Harbor lines along with the newly opened Port Dock line. They have on occasion ventured beyond the Adelaide metropolitan area, operating special services to Nuriootpa on the Barossa Valley line, Riverton on the Roseworthy-Peterborough line and Balaklava on the Hamley Bridge-Gladstone line. These tours stopped by the mid 2000s.[17] [18] [19]

    Mechanics

    Only one of bogies is powered per car, originally with 2 Stromberg Electric Motors, which have now been replaced since the 2018 life extension.

    The 3000 class bodies were built by Comeng and feature airbag secondary suspension. All 3000 class railcars are fitted with electro-magnetic track brakes, which are comparatively rare on trains, though they are commonly found on trams. These are operated separately from the normal mechanical and dynamic braking.

    Trains are equipped with automatic Scharfenberg couplers which are operated from the driver's cab. Coupling operations are sometimes performed at Adelaide station, requiring an extra staff member to flag the driver as well as to connect the safety chains. This feature allows sets of up to six cars to be formed.

    Two headlights are mounted at the top of the car in the centre on driver's cab ends. There are no marker lights at the front; however, there are red marker lights for the rear located on the upper corners. There are metal steps up the side of the car to each door, but they are not used by passengers, however in emergency situations, they may be used to allow passengers to disembark from the train. They are illuminated by lights at night. All cars are air-conditioned.

    During May 2020, 50 out of 70 railcars were taken out of service on the Gawler, Belair and Outer Harbor rail lines due to a significant mechanical fault regarding the servicing of the cars. These trains were out of service for 2 weeks whilst servicing on the turbochargers and other defective parts were repaired/replaced, therefore, a decision was made by DPTI to shift all affected train services to a weekend timetable. The Seaford and Flinders lines were not affected due to electrification having been completed on those lines in early 2014. During these critical repairs, the Grange line was closed.

    By 2024, 45 of the 70 railcars are in process of being converted into Hybrid trains with a new ABB traction battery technology to reduce noise and emissions to improve the travel experience.[20]

    Refurbishment

    In the 2008/09 State Budget, it was announced that five out of six of Adelaide's railway lines were to be electrified commencing with the Noarlunga and Gawler lines. This was to have resulted in 58 of the 3000/3100 class railcars being converted to electric operation with the remaining 12 to be retained as diesels for operation on the Belair line.[21] [22] [23] However with the electrification project scaled back and the additional orders of the 4000 class trains, the conversions were cancelled.[24]

    Commencing in April 2018, all 3000/3100 series railcars began a life extension program which included new Mercedes-Benz engines, upgraded bogies, enhanced upholstery and a repaint into a red and blue livery similar to the 4000 class units.[25] The modernised livery features silver borders around the headlights and tail lights to allow for better illumination throughout light hours.[26]

    Starting from May 2021, Adelaide Metro began to gradually refurbish the interior of 45 of its 3000/3100 class railcars.

    The 2021 refurbishment includes:

    In addition to the interior refurbishment, 45 of Adelaide Metro's 70 railcars are expected to be fitted with ABB hybrid battery technology by mid-2024. This includes the installation of a new energy storage and recovery system, which stores kinetic energy in a battery during braking.[28] This will reduce fuel consumption on the 3000/3100 class fleet, and reduce emissions, particularly at the enclosed Adelaide railway station, where 3000 class railcars are often left idling with their engine running when not in service.[29] Adelaide Metro have previously indicated that following the completion of this project, and once 3000/3100 class railcars are no longer required on the Gawler line, non-upgraded railcars in the fleet will be retired, as only 45 railcars will be required for service. [30] As of 2024, only 3 Comeng built units remain in service as the Clyde ones are being progressively converted to Hybrid.

    Fleet status

    Table showing the status of the fleet, this may not reflect recent changes.[31]

    RailcarStatus
    3001Seaford Railcar Depot Shunter
    3002Retired
    3003Retired
    3004Retired
    3005Operational
    3006Operational
    3007Operational
    3008Retired
    3009Operational, Hybrid-converted
    3010Operational, Hybrid-converted
    3011Operational, Hybrid-converted
    3012Operational, Hybrid-Converted
    3013Operational
    3014Operational, Bike Friendly Railcar, Hybrid-converted
    3015Operational
    3016Operational
    3017Operational, Hybrid-converted
    3018Operational, Bike Friendly Railcar
    3019Operational, Hybrid-converted
    3020Operational
    3021Operational, Hybrid-converted
    3022Operational, Bike Friendly Railcar
    3023Operational, Hybrid-converted
    3024Operational
    3025Operational, Bike Friendly Railcar
    3026Operational, Hybrid-converted
    3027Operational, Hybrid-converted
    3028Operational, Hybrid-converted
    3029Operational, Hybrid-converted
    3030Operational, Hybrid-converted
    3101Damaged in an accident at Grange, Retired
    3102Damaged in an accident at Grange, Retired
    3103Retired
    3104Retired
    3105Retired
    3106Retired
    3107Retired
    3108Retired
    3109Retired
    3110Retired
    3111Retired
    3112Retired
    3113Operational, Hybrid-converted
    3114Operational, Hybrid-converted
    3115Operational, Hybrid-converted
    3116Operational, Hybrid-converted
    3117Operational, Hybrid-converted
    3118Operational, Hybrid-converted
    3119Operational, Hybrid-converted
    3120Operational, Hybrid-converted
    3121Operational, Hybrid-converted
    3122Operational, Hybrid-converted
    3123Operational, Hybrid-converted
    3124Operational, Hybrid-converted
    3125Operational, Hybrid-converted
    3126Operational, Hybrid-converted
    3127Operational, Hybrid-converted
    3128Operational, Hybrid-converted
    3129Operational, Hybrid-converted
    3130Operational, Hybrid-converted
    3131Operational, Hybrid-converted
    3132Operational, Hybrid-converted
    3133Operational, Hybrid-converted
    3134Operational, Hybrid-converted, Bike Friendly Railcar
    3135Operational, Hybrid-converted
    3136Operational, Hybrid-converted
    3137Operational, Hybrid-converted
    3138Operational, Hybrid-converted
    3139Operational, Hybrid-converted
    3140Operational, Hybrid-converted

    Further reading

    Notes and References

    1. Web site: Retrofit traction solutions . . 16 January 2023 . 15 . PDF . 19 June 2018 . 16 January 2023 . https://web.archive.org/web/20230116071304/https://library.e.abb.com/public/91875621887c4703a0780c141ade48be/Retrofit_traction_solutions_EN_RevC_180813_web.pdf . live .
    2. Adelaide diesel trains approaching end of the line
    3. Web site: 29 October 2024 . Go Green . live . https://web.archive.org/web/20241007144035/https://www.adelaidemetro.com.au/about-us/go-green#expand . 7 October 2024 . 29 October 2024 . Adelaide Metro.
    4. "Here & There" Australian Railway Historical Society Bulletin issue 573 July 1985 page 53
    5. "New Railcars for STA" Catch Point issue 48 July 1985 page 13
    6. "South Australia" Railway Digest July 1985 page 215
    7. "New STA Railcars" Catch Point issue 60 July 1987 page 14
    8. New Railcar in Service Among Ourselves issue 242 July 1987 pages 2, 3, 17
    9. "New STASA Suburban DEMUs Rail Australia August 1987
    10. "South Australia's STA 3000 & 3100 Class Railcars" Australian Railway Historical Society Bulletin issue 608 June 2008 pages 122-128
    11. Book: Dunn, John. Comeng: A History of Commonwealth Engineering Volume 5: 1985-2012. 2012. Rosenberg Publishing. Kenthurst. 77–86. 9781922013521.
    12. 3000 Order Complete Transit Australia February 1989 page 37
    13. New Railcars The Recorder November 1989 page 20
    14. "Here & There" Australian Railway Historical Society Bulletin issue 639 January 1991 page 22
    15. "The Adelaide 3000 class railcars" Railway Digest March 2006 pages 20-23
    16. "Here & There" Australian Railway Historical Society Bulletin issue 777 July 2002 page 278
    17. "Shirley Bassey in the Valley" Catch Point issue 119 May 1997 page 10
    18. "General Operations - ARG Broad Gauge Lines" Catch Point issue 161 May 2004 page 28
    19. Railcars crossing the River Light Trans Adelaide railcars 3139,3140 cross the Light River Bridge on the approach to Hamley Bridge in April 1999 while running a charter train to Balaklava 5 August 2024
    20. Converting Adelaide Metro into Australia’s first-ever diesel-hybrid train fleet
    21. "Adelaide rail electrification and tram extension" Railway Digest August 2008 page 18
    22. https://web.archive.org/web/20080927223211/http://www.news.com.au/adelaidenow/story/0%2C22606%2C24394297-2682%2C00.html More standing room on trains
    23. http://www.treasury.sa.gov.au/__data/assets/pdf_file/0018/936/200809-bp1-budget-overview.pdf Budget 2008/09
    24. https://www.railexpress.com.au/south-australia-budget-sees-metro-rail-projects-canned/ South Australia Budget sees Metro rail projects canned
    25. DPTI news Catch Point issue 244 March 2018 page 4
    26. 3000 Series Railcar Upgrade Catch Point issue 245 May 2018 pages 12/13
    27. Web site: Metro . Adelaide . 2022-11-05 . Bike-friendly carriages take to the Belair line . 2023-06-16 . Adelaide Metro . en.
    28. Web site: Australia . Premier of South . 2023-07-31 . SA accelerates towards zero-emission public transport with train and bus trials . 2023-07-31 . Premier of South Australia . en-AU.
    29. Web site: 29 August 2022 . Department for Infrastructure and Transport in South Australia selects ABB for Australia’s first diesel-hybrid train fleet conversion . ABB.
    30. Web site: Metro . Adelaide . 2021-09-23 . Cleaner, greener public transport . 2023-06-16 . Adelaide Metro . en.
    31. List of the vehicles Australian Railways, Adelaide Metro